Supplier Webasto is said to be experiencing Covid-related production delays. Registered in England and Wales. Ford is reportedly offering future owners affected by the delay a few perks to try and smooth things over. We take a spinA Free Press journalist gets his first ride in the 2021 Ford Bronco, a speedy, capable off-roader.Detroit Free PressFord knows it has a serious Bronco problem. The company is said to have been overwhelmed by the demand for the Bronco SUV and is struggling to meet the demand. Ford's Bronco SUV delayed by plastic roof problems. Webasto, a contractor to Ford, supplied the roofs. My guess is quality control issues are still happening. They've known about hard top demand for almost a year, so I have my doubts. Ford said the problem was with the new Bronco hardtop variant Webasto sunroof (left). Webasto, a more than 100 - year - old German supplier known for sunroofs, convertibles, and glass roofs — appears to be expanding their open-air roof capabilities with this new Ford contract. Old tech or not they delivered as expected. (In an apparent burst of candor, the email from Ford reportedly describes the hardtop as "our Achilles heel in this launch."). 52. . The supplier, Webasto, had ordered the tooling from a supplier in Wuhan before COVID-19 surfaced there in 2019, according to Thai-Tang. First Name Collin Clayton Joined Dec 25, 2019 Messages 37 Reaction score 131 Location Texas Vehicle(s) 2019 Ford Ranger Aug 12, 2021 #16 Scooter said: In my opinion I think the New Bronco's will have future sealing problems even when . Sunroof problems stop some Ford Bronco shipments. Simply put, the company that makes the roofs for the Bronco couldn't build enough of them, MotorTrend reports. cclayton Active Member. Ford Motor Company announced that it will suspend delivery of some new Bronco SUVs due to production problems. RSS. The coronavirus pandemic's effects aren't done with us yet. My brothers Rubicon arrived in 4 weeks and is really sweet. It seems the all-new Ford Bronco is being held up by its hardtop. Ford will notify them with a new date for when their Bronco will be built. The roof issue has been a consistent thorn in the side for Bronco, delaying production of 2021 SUVs earlier this year. Never meant to be a production facility it has become. And it appears that another facility could be in the works to help catch up with demand as well. "We're embarrassed we didn't catch this sooner," Jeff . Main issue, factory construction and build out was severely delayed during the middle of pandemic. 2021 Ford Bronco | Ford Motor Company . nativenewspost August 13, 2021. As Motor Trend reported at the end of May, Ford is reportedly sending emails to some Bronco reservation holders informing them that the Blue Oval "unfortunately can't provide you with a definitive delivery window" for their new off-roader, due to a lack of adequate hardtop production capacity. The automaker wants to . Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. Simply put, the company that makes the roofs for the Bronco couldn't build enough of them, MotorTrend reports. Remember completing the new factory, and getting it up to speed was delayed cuz the rona. July 20, 2021. Ford said it will replace plastic roofs already shipped, and the roof's supplier, Webasto, will build a new facility to increase production of the removable hardtops to help Ford catch up with demand . Joyride Well-Known Member. Indeed, it could be a while before they even know when they'll know when their new rig arrives. 2021 Ford Bronco | Ford Motor Company. But . Sunroof problems stop some Ford Bronco shipments - Just Auto. Share on Facebook Share on Twitter. As soon as I saw the rear wiper hookups in the Road show demo vehicles that were sporting soft tops, my first reaction was I bet those suckers were leaking and they swapped them out. Webasto in April of last year said it would invest up to $47.9 million in […] A 2021 Ford Bronco with "Bad Roof" written on it sits outside of Ford's Michigan Assembly Plant. My brothers Rubicon arrived in 4 weeks and is really sweet. I'm headed out there this weekend to inspect the facilities and picket/protest on their doorstep. But deliveries of one of the company's hottest offerings, the new Bronco, have been tripped up by delays reaching back to the beginning of the COVID-19 pandemic in Wuhan, China. This caused a few roof options to be delayed until 2022. Ford Motor Co said production of versions of its new Bronco SUV will be delayed because the plastic roofs could fade in hot, humid conditions, a problem the automaker said won't affect safety. The company identified an issue with the roof and has decided to replace all of them, a process it expects to begin . Maybe the Bronco doesn't really compete against proven . Maybe the Bronco doesn't really compete against proven . Ford Bronco SUV Roof Problem Sparks More Production Delays. This caused a few roof options to be delayed until 2022. . According to the report, owners whose Broncos have been delayed will be compensated with $1,000 . In general, the problems are related to poor finishing on the different parts of the roof, probably because of the pressure on Webasto to meet up the overwhelming demands. In March, Ford said two roof options would be delayed until the 2022 model year. "We are working with Webasto to increase roof production, which could include a second facility in metro Detroit," Ford spokesperson . The Ford Bronco isn't offered with a solid roof and is available only with a removable hard-top. The issue no one is talking about. 1; 2; First Prev 2 of 2 Go to page. 1 minute read. Ford is helping Webasto get out of the jam created by the roof issue, which is delaying shipments of what is promising to be a monster hit for the company. The latest problem plaguing the large SUVs is the molded-in colored hardtop roofs used on the SUVs. "For customers who have an order for a Bronco and unfortunately have experienced multiple production schedule date delays, Ford will be contacting them explaining how their new build date will be impacted as Webasto ramps up new hardtop roof production. We have written about delays in the Bronco launch and Ford's issue with roof supplier Webasto before, but now we have a firmer idea of how . The Ford Bronco's first run-in with roof issues happened months ago. This quality problem might be disappointing for some, but here's the rub: It's still early days for Bronco production, and problems like this aren't uncommon for new cars in general early in their production run. Keith Naughton; 13 Aug 2021, 1:05 AM IST 13 Aug 2021, 9:34 AM IST 13 Aug 2021, 1:05 AM IST 13 Aug 2021, 9:34 AM IST. Print. Some photos showed misaligned latches and sagging headliners, while others showcased scratches, dents, cracking, and even . All we’ve heard about these tops are: late availability 2021 mod tops => free headliners. Keep in mind that the 2021 Ford Bronco does not have a solid roof alternative, and so you can either go for hardtop or soft top. Quality issues have . For . Expand. Adding to the reasons for late deliveries like the pandemic, the chip shortage are more roof problems. This caused a few roof options to be delayed until 2022. Thread starter Joyride; Start date Aug 12, 2021; Prev. Demand for Ford’s newest products is soaring. That said, this issue was related to the pandemic, so Ford isn't to blame. The Ford Bronco's first run-in with roof issues happened months ago. Thread starter #1 . Simply put, the company that makes the roofs for the Bronco couldn't build enough of them, MotorTrend reports. Although Ford's engineers were deployed to Webasto's factory in Plymouth, Michigan, the intervention proved unsuccessful. The most direct reason generally cited for that delay was an overall materials shortage due to the whole . Sunroof problems stop some Ford Bronco shipments. Supply problems associated with Ford Bronco roof have hindered production launch. But while Ford had previously claimed that the share of those 200,000-plus reservation holders who prefer their Broncos with a solid top would receive news of their SUV's build dates by May, some future owners are now learning that they may be waiting longer than expected. A 2021 Ford Bronco with "Bad Roof" written on it sits outside of Ford's Michigan Assembly Plant. As the pandemic spread, the tooling was late reaching the factory Webasto opened in 2019 to deliver components to Ford and was at the root of the delays in starting production of the Bronco, which made its official debut in the summer of 2020, Ford officials acknowledge. Bronco. The Wall Street Journal (WSJ) said this was a high-profile setback as the automaker tries to address nagging quality issues. August 26, 2021. The Bronco's roof has been a point of frustration for Ford and prospective owners since well before the SUV started being delivered to the first customers last month. “At the same time, the demand for hardtop options, on both the two- and four-door Bronco, surprised both Ford and Webasto, and both companies have come to realize that the production capacity of Webasto’s Plymouth, MI, plant will be insufficient to meet this demand in a timely fashion,” the website says. The tops you saw were built at the facility R&D was done at. In March, Ford said two roof options — the "modular painted" hard top and "dual roof" — would be delayed until the 2022 model . Ford says it doesn't expect replacement roofs until October. Bronco Badlands May 28, 2021 #33 Remember completing the new factory, and getting it up to speed was delayed cuz the rona. The market launch of the revived Ford Bronco hasn't been . Every customer and dealer who has taken possession of a 2021 Ford Bronco with a hardtop will get the tops . buyers who want that specific top are now going to have to wait until the 2022 model year, Ford. says. By Joseph White. JavaScript is disabled. Who believes 'November FIX' . The automaker confirmed that it had identified problems with the molded-in color hardtop . Ford said WSJ Due to issues that affect the appearance . Ford Motor Co said production of versions of its new Bronco SUV will be delayed because the plastic roofs could fade in hot, humid conditions, a problem the automaker said won't affect safety. By: Angel Sergeev. Auto . You may be able to find more information about this and similar content at piano.io, Buffalo Trace's 2021 Antique Collection Is Here, VW's Coolest Car Might Be Coming to America, Here's How Porsche May Create the Elect 718 Cayman, One of Patagoniaâs Best Jackets Is Over $100 Off, New Balance and Alpha Industries Just Teamed Up, Get Unimatic's Hot New Dive Watch While You Can, James Bond's New Titanium Omega Seamaster Diver, The 2022 Ford Maverick First Drive Review, Seiko Is Leveraging Its Great Chronograph History. Production snags pushed . “They couldn’t get the tooling,” Thai-Tang tells journalists at a Ford event hosted during the recent Woodward Dream Cruise in metro Detroit, “and then they couldn’t come here to help integrate it and make it work properly.”. VIEWS. Next Last. Buyers . The Ford Bronco's roof problems 2021 Ford Bronco | Ford Motor Company . Word of the problems began to spread slowly over the past weeks as owners posted photos of their Broncos' molded-in-color (MIC) hardtops with a variety of problems. It's one thing to blame the pandemic on labor (aka the ability to produce) but gee whiz what they do produce should be held to standard. If you recall, the first production delay of the new-gen Bronco was connected to the hardtop manufacturer Webasto which had problems with plastic roofs. The first and most significant bump in the road was the Webasto situation and related problems with Ford's supplier of plastic hardtops. No question, Bronco buyers with the Bronco delays have been caused by myriad reasons over the last half-decade, was reporting all the way back in December 2020 that hardtop supplier Webasto, the Bronco Off-Roadeo off-road experience, The '80s Were a Very Weird Time for the Bronco, Ford Is Ready to Build Hardtop Broncos Again, The Ford Bronco Will Have a Very Unusual Manual Transmission, These Photos Very Much Seem to Show the New Ford Bronco Sport, Ford, Filson Build a Forest Fire-Fighting Bronco. DETROIT — The 2021 Ford Bronco was designed to go over any type of terrain, but thousands can't even make it out of parking lots near the plant that built them . The much-celebrated modularity of the 2021 Bronco is an impressive design breakthrough , but not without its engineering and manufacturing challenges . While smooth to the touch, members of the Bronco6G forum reported that their roofs had developed patterning that resembled snakeskin in some areas — attributing the phenomenon to the outer laminate layer being . The latest problem that Ford is facing isn't chip-related, and it takes us back to 2020. 2021 Ford Bronco Four-Door | Photo: Ford. According to Motor Trend, the carmaker is giving affected order holders free access to the Bronco Off-Roadeo off-road experience; this apparently comes on top of the free hardtop headliner (normally a $450 option) and other rewards perks the carmaker previously announced for those unfortunate folks who have likely come to feel panic instead of joy every time they receive a new email from Ford. Webasto, a German company, built a brand . DETROIT (Reuters) - Ford Motor Co said production of versions of its new Bronco SUV will be delayed because the plastic roofs could fade in hot, humid conditions, a problem the automaker said won't affect safety. Ford’s Thai-Tang, however, is not blaming Webasto, a German company with operations in Europe and North America which he describes as a longtime supplier with a solid reputation. Call? The removable roof is made by German supplier Webasto, which struggled to . First Name Richard Joined Oct 13, 2020 Messages 268 Reaction score 568 Location Boynton Beach, Florida Vehicle(s) Toyota Bronco Outer Banks May 28, 2021 #34 Bronkers said: Haven't read back thru this thread but YES . 2021 Ford Bronco MIC Hardtop Quality Issues Galore, Owners Aren't Happy. Other 2021 Ford Broncos Pain Points Ford told … That said, this issue was related to the pandemic, so Ford isn't to blame. First Name Stacey Joined Apr 22, 2021 Messages 302 Reaction score 720 Location San Diego, CA Vehicle(s) 21 Ford Ranger Lariat FX4, 08 Pontiac Solstice GXP Occupation Proposals & Estimating Manager Aug 12, 2021. The ’22 Mustang Ice White Edition is the first appearance package to be shared across the Mustang family on both Mach-E CUV and coupe models, Thai-Tang says. × . Call?! Ford-Webasto MIC Fiasco . Ford itself says these Webasto-supplied tops suffer from quality issues that create an "unsatisfactory appearance when exposed to extreme water and humidity." Ford insists that this defect "does not impact the functionality of the molded in color hardtop roof," but they'll all have to be replaced either way. What's it like to ride in a new Ford Bronco? The Wall Street Journal (WSJ) said this was a high-profile setback as the automaker tries to address nagging quality issues. Ford executive Hau Thai-Tang says the automaker is helping supplier Webasto get out of the jam created by the Bronco roof-quality issue, which is delaying shipments of what is promising to be a monster hit for the company. Ford Bronco Roof Woes. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. The Ford Bronco's first run-in with roof issues happened months ago. There have been quality problems reported for some time. Ford said it will replace plastic roofs already shipped, and the roof's supplier, Webasto, will build a new facility to increase production of the removable hardtops to help Ford catch up with . 1st Gear: Orders Delayed Into 2022 Over Roof Supplier. Web page addresses and e-mail addresses turn into links automatically. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. Ordering, Pricing, Production, Tracking, Delivery, Jul 14 20:18 GMT Reservation—Mar 12 Order—Reordering, Custom clothing designs for EVERY BRONCO -- Badlands, First Edition, Wildtrak, Black Diamond, Outer Banks, Big Bend and Base, Just confirming no issue with switching dealers. Webasto is expected to set up a new manufacturing facility . Webasto and other parts suppliers must be in violation of their contract with all the issues. The Ford Bronco's first run-in with roof issues happened months ago. 1 of 3 Go to page. The Ford Bronco's roof problems. The news marks an escalation of issues with roof supplier Webasto. 0. The problem is a quality issue that creates an "unsatisfactory appearance when exposed to extreme water and humidity." This unfortunate turn of events follows Ford having to put off two of the three hardtop options until the 2022 model year due to concerns with roof supplier Webasto. The retro Bronco, which debuted last year, is built on a modern frame, but it resembles the iconic 4X4 SUV first sold more than half a century ago. But . Of course, quality issues with a new vehicle as eagerly anticipated as the Ford Bronco will be more widely reported than others. Bronco's wait for new hard tops at the assembly plant. Now, we're learning more about the problems facing the Bronco hardtop supplier via a new report from the Detroit Free Press. Both Ford and Webasto seem to be in sync, at least when it comes to rectifying customers complaints with the roofs, and . Ford Bronco having severe roof problems. That said, this issue was related to the pandemic, so Ford isn't to blame. Simply put, the company that makes the roofs for the Bronco couldn't build enough of them, MotorTrend reports. The hard-top of the Ford Bronco is built by Webasto in Michigan, USA. Ford's much touted Bronco models are delayed due to defective roofs from Webasto, following earlier COVID-related delays. The Ford Bronco's roof problems. That said, this issue was related to the pandemic, so Ford isn't to blame. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. reliableuk August 13, 2021. But . Lines and paragraphs break automatically. Ford said it will replace plastic roofs already shipped, and the roof's supplier, Webasto, will build a . Grow Your Sneaker Collection with SoleSavy, You Can Order Our Beer Online in Over 30 States, The Best Cheap Furniture You Can Buy From Amazon, What Luggage to Bring to an Adventure Lodge, Ford's Wildest Bronco Could Boast a Familiar Name, The Gear You Absolutely Need for Car Camping, This content is created and maintained by a third party, and imported onto this page to help users provide their email addresses. Just a reminder -- the 2021/2 Bronco was to be offered with three kinds of tops. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some . Additionally, he claimed the rooftop manufacturer, Webasto, has fixed the roof issue and will build a new production facility in Michigan to meet the high demand for the roofs. 1 minute read. This caused a few roof options to be delayed until 2022. Besides, a soft-top alternative is on offer as well. Or is it? The Ford Bronco's roof problems. The Ford Bronco's first run-in with roof issues happened months ago. Every example of that specific roof will be replaced by Ford, a move that will ultimately push back production on new units of the Bronco, as that part is the only roof available on two-door Broncos, in addition to being a desirable option for the four-door variant as well. That said, this issue was related to the pandemic, so Ford isn't to blame. Ford to replace all 2021 Bronco hardtops after extreme water, humidity change appearance. DETROIT — Ford Motor Co. delayed production of the Bronco SUV after coronavirus-related logistics issues hampered German supplier Webasto's ability to equip a Michigan facility in time to make the vehicle's removable roof, according to people familiar with the situation. Problems include the headliner separating from the roof panels and some discoloration at the seams. July 20, 2021. Sunroof problems stop some Ford Bronco shipments - Just Auto. Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. SCREENCAP OF VIDEO POSTED BY MIKE WEBB VIA BRONCO6G In a Ford document . For the ’22 model year, the Mustang Mach-E Premium, Mustang EcoBoost Premium and Mustang GT Premium cars will share all-white styling features inside and out. Though Ford has stressed the issues with the roof of the Bronco are strictly a cosmetic issue, the issue will continue to cause major delays in production. Haven't read back thru this thread but YES, leaks has been my speculation too. The Ford Bronco hardtop supplier - Webasto - has struggled mightily to produce the number of tops that Ford needs to fulfill customer orders, despite the fact that the automaker has invested millions to help fix the problem. Webasto and other parts suppliers must be in violation of their contract with all the issues. 14. Go. Go. Ford said the problem was with Webasto sunroofs for hardtop variants of the new Bronco (left) Ford reportedly said it would halt delivery of some new Bronco SUVs because of a production problem. 2021 Ford Bronco | Ford Motor Company . A Ford spokesman confirmed the first letter posted on the Bronco 6G Forum. Thousands of Broncos sit in lots near Ford's Michigan Assembly Plant awaiting new hardtop roofs. Automotive News.. NS The Wall Street Journal The Wall Street Journal said this is a notable setback as automakers are trying to address persistent quality issues. Ford does allegedly report that they'll provide updates on the builds as they become available, but for now, it seems many Bronco buyers who've ordered either the modular painted hardtop or the dual top option will have to hang on a bit longer before finally bringing their dream rides home. Production snags pushed . But while the Bronco delays have been caused by myriad reasons over the last half-decade, one of the most recent roadblocks seems to have a very specific — and a bit unexpected — cause. Sunroof problems stop some Ford Bronco shipments. Nissan Breathes New Life Into Z Sports Car Lineup, Pivoting Automotive to Agile Design & Smart Manufacturing, Autoline Daily 2021: Top Industry News for Sept. 30, Allowed HTML tags: . Webasto, a German company, built a brand new plant in Plymouth, Michigan back in 2019, a site that was specifically designed to support Bronco hardtop production. DWIGHT CENDROWSKI Thousands of Broncos sit in lots near Ford's Michigan Assembly Plant awaiting new hardtop roofs.
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